Diamond Wires Saw for Granite Marble Block Cutting
At present, the diamond wire has already used more and more for quarries.
It has more advantage than traditional quarry operation.
It is high efficiency and high output and lower waste of quarry resource.
It can be used for great area cutting. The block is regular, without internal injury,
It is low-noisy, no-dust and safe operation.
1. The wire allows significantly greater sawing heights than large discs.
2. Thinner cutting width, and more precise.
3. By virtue of its reliability, adjust the cutting techniques according to different stone material.
4. Noise nuisance generated by diamond wire saw is significantly less than produced by other sawing techniques.
1. Description:
The marble/granite quarrying wire be mainly used for cutting directly in the marble/granite quarries or for squaring marble blocks.
The diamond wire is essentially composed of three main components:
* Diamond Wire with diefferent diameter depending on the application.
The cable is formed by 7 secondary cables with different diameters depending on the type.
* Sintered diamond beads.
Bond and diamond studied for the material to cut.
* Assenbly with springs, rubber or plastic.
Protects the steel cable from the abrasive action of the stone and also sbsorbs the energy
Of the cutting friction of the beads against the stone.
2. Advantage of Diamond wire saw.
* Good performance for cutting big-size blocks without inner break
* No vibration while cutting
* Low noise
* Excellent precision
* Hight cutting speed
* Energy consumption reduced to the minimum
3. Attentions for the diamond wire cutting on stationary machines
*Regular inspections of diamond wire self rotation and make adjustment in time.
*Regular inspections of diamond wire abrasion to avoid cut-in-one-side problem happened, once it happens, make the solution in time.
* Regular inspections the joint, as well as the beads of two sides, if they are abrase badly,
Replaces them in time
*The steel cable tension of the stationary machines should be controlled within 250-300kg(φ 4-5mm)
*Linear speed is changed according to the different hardness of stones.
* For the new wire, when start to cut, its linear speed should be slower 2-3m/s than the standard
Mentioned above, it is good for sharpen.
*Water consumption is around 15-25L/min.
Bead dia.
(mm) |
Model |
Fixed by |
Beads
/m |
Remark |
Cutting
material |
Line
speed(m/s) |
Efficiency
(m2/h) |
Life
time(m2/m) |
|
Φ10.5 |
BLMQ |
High
Performance
Rubber |
37 |
Sintered
beads |
Soft marble |
25-35 |
8-12 |
25-45 |
|
Mid-hard
marble |
22-32 |
6-10 |
15-25 |
|
Φ11.5 |
BLMQ |
40 |
|
Hard marble |
20-30 |
5-9 |
10-20 |
|
Φ11.5 |
BLMQ |
|
Bead dia.
(mm) |
Model |
Fixed by |
Beads
/m |
Remark |
Cutting
material |
Line
speed(m/s) |
Efficiency
(m2/h) |
Life
time(m2/m) |
Φ11 |
BLGQ |
High
Performance
Rubber |
40 |
Sintered
beads |
Soft granite |
22-28 |
4-8 |
10-20 |
Mid-hard
granite |
20-24 |
2-5 |
7-15 |
Φ11.5 |
BLGQ |
Hard granite |
18-22 |
1-3 |
5-8 |
High
abrasiveness |
26-30 |
4-8 |
8-15 |